Robotics

What makes robots work? There are two main systems:

1) "Numerical Control" is a method of programming commands into our robot: punched card or paper tape was the first media, computerised systems are the latest.

2)Teleoperation is another; at it's simplest this involves a human carrying out an action which is duplicated by a machine. Think of Homer Simpson making a mechanical arm pick up a piece of plutonium from the reactor!

A modern industrial robot can be looked upon as using both of these principles. Tele-operator technology tells the robot what to do; numerical (ie digital) control tells it how and when to do it. The first known productively working robot is believed to be a device for unloading die-cast parts from an assembly system; they have come a long way since then!

We may have been content with a simple definition of the term 'robot' in the 1960s but times have now moved on and we now expect our machine to be a multi-talented machine capable of being programmed to carry out a large variety of tasks with a very high degree of accuracy. Generally these tasks are fairly simple but this is governed only by the ability of the programmers to control the devices. a popular type of programming is called "lead-through" and in this system the necessary actions are carried out or simulated by a human operator and the necessary movements are imprinted onto the robot's memory. Alternatively a purpose-written computer programme can be used to input the necessary commands - a far more versatile but also more complex method.

The most important application of robotics today is in carrying out repeated, precise tasks in manufacturing. There are three basic task types: fixed, programmable and variable automation. Fixed automation is a regular sequence of actions which produce certain products in large numbers to a high degree of uniformity; programmable automation is suitable for producing smaller numbers of particular products in batches, after which the robot can be re-programmed to produce a different product or the same one to a different specification. Variable automation allows a robot to produce more than one product on each cycle and is therefore more suited to smaller scale manufacture since only a small number, perhaps only a single item, of each individual product is manufactured at a time before the programme moved the robot onto a different product.

In many industrial applications, of course, the borderlines between these task types can become extremely blurred.

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